Asphalt mix design example pdf documentation

May 17, 2017 ce221 spring 2017 this video was produced with a swivl. Asphalt mix selection specifying the right asphalt mixture for the right application is a very important consideration as it relates to long term pavement performance. This guide presents examples of designs, procedures, and applications that have. An asphalt mix design can be created using the following 10 steps. Equations for the above calculations follow in this text and their application may be expedited by use of the appropriate worksheet figure 1. A mix design will be registered if the requirements of mrts30 asphalt. The following instructions cover the sampling, testing, and inspection of. The contractor is responsible for developing and implementing a qualitycontrol plan for. The final mix design should be workable and contain the most suitable gradation and amount of asphalt binder to produce a mix that embodies the best possible combination of all parameters. The superpave mix design manual for new construction and overlays. Form cem3512, contractor hot mix asphalt design data, which documents the testing data developed by the mix design laboratory. After logging in, users can create a new mix design, share, remove, or copy an existing mix design, or download the user manual by clicking on the corresponding buttons.

Mndot implementation of the multistress creep asphalt. Prepare g of mix, cool at room temp for 24 2 hrs bring oil bath to between 325 and 350of obtain a 200 g representative sample of the mix fill 2000 ml beaker about halfway with distilled water and heat to boiling add mix sample to beaker, maintain boil for 10 m 30 s remove beaker and skim asphalt from water surface. This 2016 asphalt pavement design guide has been prepared to assist readers in understanding asphalt mix pavement design, construction, and rehabilitation. Chapter 2 design and control of bituminous mixtures using a. Properties considered in mix design superpave mix design. Title and subtitle mixing and compaction temperatures for hot mix asphalt concrete 6. Hot mix asphalt is composed of aggregate bound together. Submittal and approval of hot mix asphalt mix designs sop 34. In different sections of the state it may also be referred to as bituminous concrete,hot plant mix,asphalt concrete, blacktop or superpave. The intent of the asphalt mix design registration process is to ensure asphalt mixes are designed and can be produced by a particular manufacturing plant to comply with the requirements of the relevant asphalt specification. Users cannot share, remove, or copy a mix design until one has been created. Quality control manual for hot mix asphalt using statistical. Design and optimum are often used interchangeably however, they mean two different things there can be many design binder contents for a mix, but only one truly optimum optimum indicates the best binder content based on intended application, performance requirementsneeds, and ultimately economics.

Quality asphalt pavement may be constructed in a wide range of soil, weather, and loading conditions. Chapter 2 design and control of bituminous mixtures using. A manual for design of hotmix asphalt with commentary. A mix having a high asphalt content with voids completely filled with asphalt would provide the ultimate in durability.

Cominsky university of texas at austin with contributions by. The purpose of this document is to establish an acceptance procedure for hot mix asphalt mix designs. Including the vfa requirement in a mix design helps prevent the design of hma with marginally acceptable vma. Various failure mechanisms pertaining to the use of cold patch mixtures were identified and current mix design, materials, performance evaluation, and field application procedures were assessed. Process has been referred to as a balanced mix design approach. The final report on the project that developed nchrp report 673 and. Additionally it gives design and materials experts guidance on use of. Fulldepth pavement reclamation with foamed asphalt in. Calculate the bearing capacity for each asphalt content.

Qa manual for asphalt materials pilot special provision application of quality assurance specifications for asphalt concrete mixtures jointly developed by. Asphalt materials and mix design manual engineering books. The new overlay design system, named the texas asphalt concrete overlay design system txacol, can help pavement engineers optimize asphalt overlay design in terms of overlay mix type and thickness, based upon existing pavement structure and conditions existing distress. Design serving the needs of liquid asphalt manufacturers and suppliers worldwide since 1919. This test method is for use with mixtures containing penetration and viscosity or performance grade asphalt cements and aggregate up. Complete the documentation of the asphalt mix design. Mndot implementation of the multistress creep asphalt binder. Trbs national cooperative highway research program nchrp report 673. The relative proportions of these materials determine the physical properties of the hma and ultimately how the hma performs as a. General scope the department has established procedures for the design and control of bituminous concrete based on marshall method for more than 30 years.

Materials 100 best practices for asphalt mixture selection. Documentation is an important part a qualitycontrol program and can show clearly that a. A manual for design of hot mix asphalt with commentary incorporates the many advances in materials characterization and hot mix asphalt hma mix design technology developed since the conclusion of the strategic highway research program shrp. Hot mix asphalt hma is the most common type of asphalt pavement hma is made principally from aggregate and. Based on standard practicefor superpavetmvolumetric design for hot. Calculate the limiting asphalt content at the tentative design asphalt content. For questions, contact the faa airport engineering division \aas100\ at 202267. Since the late 1990s, the department has established a goal of implementing a newer mix design method, referred to as superpave. The superpave mix design manual for new construction and overlays ronald j. Voids filled with asphalt vfa are the void spaces that exist between the aggregate particles in the compacted paving hma that are filled with binder. Submittal and approval of hot mix asphalt mix designs sop. Guidelines for fulldepth reclamation of cracked asphalt concrete as stabilized or unstabilized bases, is to develop improved mix and structural design and construction guidelines for fulldepth reclamation fdr of cracked hotmix asphalt with foamed asphalt fdrfa. Asphalt plant, asphalt mix design andor asphalt field certification.

The laboratory work is designed to develop an understanding of. Stonemontqc aggregate and asphalt capabilities are completely integrated thus allowing mix component properties to be easily updated or substituted from aggregate plants. Best practices handbook on asphalt pavement maintenance february 2000 publishedby minnesota technology transfer t2 center ltai program center for transportation studies university of minnesota 5 1 1 washington avenue s. Stonemontqc includes powerful asphalt mix design and quality control features for asphalt producers. Project organization, mix design, and quality control. Balanced mix design bmd for asphalt mixtures shane buchanan. Asphalt mix designs submitted to the tdot must exhibit certain physical performance properties indicated in. Hot mix asphalt may be referred to by several names. The fundamental requirements for mix design are the same as for a mix containing entirely fresh material. Complete the design of the asphalt mix that safely, effectively and efficiently meets the required project outcomes. Asphalt qms manual 04 asphalt mix design and job mix. Thirdparty certification of recycled material content is not required under leed v4. Authors yetkin yildirim, mansour solaimanian, and thomas w.

Qa manual for asphalt materials pilot special provision. Abrasion may also take place if the asphalt has become brittle. With hma there are four criteria that influence design. Kennedy university of texas at austin michael anderson the asphalt institute strategic highway research program national research council washington, dc 1994. Asphalt rubber applications asphalt rubber is the process of adding recycled, crumb rubber to hot mix asphalt called dry process or the asphalt binder called wet process to modify the final mixture difficult to use in densegraded mixtures due to residual crumb rubber best used in gapgraded type mixtures sma and ogfc. Asphalt mix design using performance tests on appropriately conditioned specimens that address multiple modes of distress taking into consideration mix aging, traffic, climate and location. Prepare a cost estimate of the execution of the designed asphalt mix. Best practices handbook on asphalt pavement maintenance.

Properties considered in mix design superpave mix design method. Vfa is expressed as a percentage of the vma that contains binder. Asphalt mix design australian asphalt pavement association 2012 1 asphalt mix design 1 introduction these notes provide an outline of the process of asphalt mix design and are substantially based on text from the austroads asphalt guide. Asphalt mix design manual for south africa, provisional working document november 2014 preface the purpose of this sabita manual is to establish a common base for the design of asphalt mixes in. Implementation of texas asphalt concrete overlay design system. Mixtures with high vma are preferred because of the following advantages. An introduction to asphalt pavement construction a suncam online continuing education course.

Ac producer corporation of auburn will provide and ship the hot mix asphalt, and the. Skip to main content about ordering information new releases. The purpose of this guidance note is to ensure that a standardized method is applied to the design procedure. Asphalt mix design and quality control software management system.

Download a pdf of mix design practices for warmmix asphalt by the national academies of sciences, engineering, and medicine for free. A manual for design of hotmix asphalt with commentary incorporates the many advances in materials characterization and hotmix asphalt hma mix design technology developed since the conclusion of the strategic highway research program shrp. Mndot implementation of the multistress creep asphalt binder specification this document is meant to give users of the asphalt binder specification answers to questions about this new specification and technology. In all cases, the recycled content should be based on the total weight of the mix, rather than the weight of the aggregates. Overheating of asphalt in the mixing process is a cause of brittleness, which leads to pavement disintegration.

A demonstration of stone matrix asphalt mix designs using high polish value crushed stone introduction historically, the fort worth district has used either lightweight aggregate or a crushed gravel from reeves county, texas, when a polish. National pavement implementation executive task group pietg highlighted bmd as needed focus area balanced mix design task force development history shrp2 peer to peer exchange 2016. The purpose of the manual for asphalt materials and mix design hereafter referred to as the manual is to familiarize students with the technology of asphalt in its several forms namely asphalt cement, cutback asphalt, and asphalt emulsions. Hot mix asphalt hma is the most common type of asphalt pavement hma is made principally from aggregate and asphalt binder at. Asphalt mix designs submitted to the tdot must exhibit certain physical performance properties indicated in standard specifications including but. Marshall mix design select and test aggregate select and test asphalt cement establish mixing and compaction temperatures develop trial blends heat and mix asphalt cement and aggregates compact specimen 102 mm diameter bit. Txdot requires an improved mix design procedure to develop patching mixtures with a durability of at least 6 months that accounts for traffic volume.